Metso Power's machining facility features the CNC Machining Henri Line Drill Mill that is designed for the production of headers up to 42" in diameter. The Machining Center is capable of handling header lengths (x-axis) from 3' to 42' (up to 60' with multiple set-ups), widths (y-axis) of 75" and heights (z-axis) of 44" (48" with v-blocks). Both 4 and 5-axis are available with a universal head mounted on the horizontal axis. The centers 3 jaw chuck will accommodate diameters from 4" to 24". Machine accuracy is 0.0005" total error.
Any angle hole or surface can be machined to fabricate parts such as:
Metso condenser and boiler tube shields are designed to minimize tube failure in highly abrasive or corrosive areas. Our many styles insure that you’ll be able to choose the most appropriate design for your application, providing an inexpensive way to prolong tube life.
Advanced Manufacturing Facilities Mean Fast Response Tube shields from Metso are manufactured to exacting standards. Advanced equipment and material handling capabilities permit us to offer the fastest turnaround times anywhere.
Prompt Service: We'll Supply What You Need, When You Need It Metso is no newcomer to the field of industrial and utility boilers. Our understanding of and commitment to the steam and power generation business enables us to solve your boiler tube erosion or corrosion problems efficiently. Our technical staff can quickly recommend the proper material type and configuration to meet your needs…and can quote your outage delivery requirements on a same day basis. Over 50% of orders can be shipped within 24 hours.
Laser and Plasma Cutting The pulse of the Fairmont Service Center runs through the fully automated advanced high speed, high accuracy 6-axis 2D/3D Laser and High Definition Plasma cutting machines.
Steel Beveling Services Our high precision high accuracy 3D laser and torches can bevel the edges of steel parts for weld preparation. Benefits to these services include:
Precise and accurate fit-up of welded parts
Improved weld penetration
More efficient welding performance
Higher quality welds
CNC Metal Bending Services Metso has a broad range of metal bending capabilities to form various steel shapes and thicknesses of
steel.
Pressure Parts Our Lancaster, SC Service Center is a brand new state-of-the-art manufacturing facility with capabilities of fabricating most pressure boiler parts such as:
Complete boiler retubes on loose tube bending (cold bending and hot size & squeeze)
Membrane tube panels with or without openings and gang bends. Materials include carbon, alloy, stainless, composite and Inconel.
Complete or partial Superheater and Reheater elements with attachments.
Economizer Bundles
Generating Banks
Tube Swages
Tube Shotblasting
Dissimilar Metal Welds
Straight Tubes
Headers
Metso Power owns the drawings and contract files of Keeler boilers and Replacement Parts This includes being the owner of all Keeler boiler drawings and contract files for the over 7000 manufactured Keeler boilers. In addition to stocking these standard parts, we fabricate replacement tubes, headers, and casing panels such as:
Complete and partial retubes
Headers
Casing panels and doors
Manhole plates and handhole plates with yokes and gaskets
Key caps (over 40 different sizes) and key cap pullers
